On-site Machining Story 125 in 2024

Successful Delivery and Training of FI40E Flange Facing Machine

Flange facing machines are the ultimate solution for on-site flange repairs, especially in challenging situations where traditional machining methods fall short. The FI40E flange facing machine, recently delivered by MT Portable Machine, demonstrates its superiority in providing flexible and efficient repairs for damaged flange sealing surfaces—particularly for large components such as pressure vessels.

When flanges are welded onto massive tanks, repairing damaged sealing faces becomes a complex task. This challenge is magnified when the tank's size makes it impossible to transport to a fixed machining center. Flange facing machines excel in such scenarios by allowing repairs to be conducted directly on-site. Historically, companies relied on specialized field machining teams for these repairs. However, this approach comes with two major drawbacks: scheduling delays, as field machining equipment might be located hundreds or even thousands of kilometers away, and high service costs that are often prohibitive for small to mid-sized pressure vessel manufacturers. When frequent repairs are needed, purchasing a flange facing machine becomes a far more practical and cost-effective solution.

For new owners of the FI40E Flange Facing Machine, professional training is crucial, especially for companies without prior experience operating flange facing machines. A well-trained team ensures the machine can be quickly integrated into production, while minimizing potential operator errors and maintenance issues that could shorten the machine's lifespan.

MT Portable Machine offers comprehensive on-site training programs to ensure customers make the most of their investment. The training for the FI40E includes:

1. Understanding the Machine’s Principles:

Operators are taught the working and transmission principles of the equipment, enabling them to operate with confidence.

2. Installation and Alignment:

Training covers standard installations as well as challenging scenarios, such as vertical or inverted mounting.

3. Operation and Usage:

Workers practice repairing 1-2 damaged flanges under expert guidance to gain hands-on experience.

4. Tool Setup and Replacement:

The training explains the cutting performance of various tool types and their installation.

5. Maintenance:

Key components like guide rails, lead screws, and gearboxes are cleaned and lubricated during maintenance sessions.

6. Troubleshooting:

Technicians learn to identify and address issues such as vibrations or poor surface quality during machining.

7. Hydraulic, Pneumatic, and Electric Systems:

Operators receive instruction on the principles and usage of these systems to ensure smooth operation.

8. Proper Storage:

Guidance is provided on how to store the machine to prevent damage during downtime.

With its commitment to delivering high-quality products and training, MT Portable Machine ensures its customers are fully equipped to handle even the most challenging flange repair tasks. The FI40E Flange Facing Machine, paired with MT Portable Machine's industry-leading training, represents a game-changing solution for pressure vessel manufacturers worldwide.